From The Desk of The Managing Director

As the MD of Top Gear Transmissions, I am grateful to all my customers and stakeholders for making the company a successful one. Our company specializes in designing and developing transmission solutions for challenging industries. By consistently pushing the limits of product performance and delivering them on time, we have established ourselves as a leading gearbox manufacturer.

Our company is progressing with a crystal clear vision, mission, and core values that are our core strengths. We are implementing customer-centric approaches along with offering modern transmission solutions. Leveraging on these, we are meeting the requirements of various market segments. We owe the success of our company to 100% customer satisfaction which has been possible because of quality, integrity, and teamwork.

Our company understands that our people are the most important part of our company and so we have invested a good amount in their development. For this, we organize various training sessions to update them with the latest technology and techniques in the industry. After all, by having skilled employees in our company, we will be able to keep pace with the market developments and changing client requirements.

Our company is proud to have manufacturing facilities at 7 separate destinations. These facilities include an in-house foundry along with a widespread sales network. Through these facilities, we are able to meet the expectations and demands of our customers. With our range of Servo Planetary Gear Reducers, Planetary Geared Motors, Crane Duty Gearboxes, Bevel Planetary Drives, Auxiliary Gearboxes, and others, we are addressing the needs of several industries such as construction, food, petrochemicals, material handling, and textile machinery. Moreover, we also contribute to the defense sector along with ensuring the well-being of the society.

In the future, we will stay committed to our company policy of serving humankind with a wide range of products that will address many application requirements in the perfect way. We are dedicated to putting a smile on our customers faces by satisfying them completely. Also, we will improve and innovate our range, whenever the opportunity occurs.

The Best Customer Support

To achieve success, we strive to provide and consolidate a customer-focused corporate philosophy. Pre-sales service and after-sales services are crucial parts of our customer support. These are explained below:

Pre-Sales Service:

Our pre-sales staff remains always available to interact with customers. These experts help them understand their applications so that they can respond to them quickly with the most cost-efficient and optimal solution.

After Sales Service:

For installation and commissioning of our products, we provide technical assistance via telephone or site visit.
All-inclusive 24x7 support is available for all our customers.
All the services are assured to be punctual and effective with the assistance of our dedicated team, and PAN India dealer network.
We provide 24x7 repair services for quick addressable of client issues so that breakdowns down can be reduced.
Our well-equipped spare parts division has enough inventory to meet the client needs in a short time.
Valuable training can also be provided to the clients.

Our Infrastructure

Our infrastructure is modern and fully equipped to ensure complete in-house production of Auxiliary Gearboxes, Crane Duty Gearboxes, Servo Planetary Gear Reducers, and other products. Top Gear Transmissions is proud to have 7 ultra-modern facilities such as an Administrative Office, Assembly Building, CNC VMC Shop, Fabrication Shop, Foundry, Heavy Machine Shop, and R&D Center.

Building: We own a building in Satara that covers 13000 square meters of area. Another building at Kolhapur is spread across 3,000 square meters. Here, every production activity is carried out by using the best material-handling equipment, cranes, and many devices.

Machines: We possess over 200 machines that are used for cutting raw materials, finishing the products, and many other processes. A brief of our machines is given below:

Broaching Machine: 1 No
Computer Numerical Control Machines: 4 Nos
Cylindrical Grinding Machines: 4 Nos
Drilling Machines: 17 Nos
Gear Grinding Machines: 4 Nos
Gear Hobbing Machines: 14 Nos
Gear Shaper Machines: 15 Nos
ID Grinding Machines: 3 Nos
JIG Boring Machines: 3 Nos
Lathe Machines: 20 Nos
Milling Machines: 8 Nos
Plano Milling Machines: 2 Nos
Slotting Machines: 4 No
Tapping Machines: 3 Nos
Vertical Milling Machines: 5 Nos

The Excellence of Top Gear Transmissions

The excellence of our company is based on the four pillars of a customer-centric approach, R&D, after-sales services, and people. All these pillars of our company are detailed here:

Customer-Centric Approach: We follow a customer-centric approach in our work processes. This approach perfectly aligns with our Quality Assurance Plan (QAP) according to which all the product-related processes are checked, inspected, and verified on definitive parameters. The quality personnel work with the client servicing team to offer them the best products and other solutions that are as per their needs.
R&D: We have a research and development team that is dedicated to challenging itself with the latest market developments and changing demands of customers. The R&D team also indulges in value engineering so that new products can be developed for new application requirements.
After-Sales Service: Our service and engineering team provides timely and efficient after-sales support to clients. Be it installation or commissioning of the products, we are ready to help in a quick time. Here, a spare parts division also boosts our efforts.
People: When our employees are motivated, they will put in more effort to make a successful company. Hence, we provide them with periodic job training sessions.

Quality Assurance

Top Gear Transmissions has the best quality control instruments at its facility that allow complete testing of the Bevel Planetary Drives, Planetary Geared Motors, and other products. Apart from this facility, we also possess CMM, dynamic balancing, gear profile testers, hardness testers, microscopes, and tensile testers. These are helpful for re-machining and post-machining processes.

Foundry

We implemented the process of backward integration in our foundry that fulfilled the gear casing requirements. At this foundry, cast iron and SG iron castings are produced at a rate of about 100 tons per month. The casting quality is guaranteed by our in-house testing lab.

Manpower

Top Gear Transmissions has the support of 150 personnel, who are extremely dynamic, and smart. It allows them to meet the client requests in the best way. We have separate personnel for after-sales support, product design, and R&D activities.

History of Top Gear Transmissions

2000	We started our 1^st manufacturing facility in Satara for producing mini planetary gearboxes up to 2 HP
2002	We produced various gearboxes for the Nutch filter. This project was for HLE Engineers.
2003	We received the accreditation by TUV-Nord for ISO 9001 Certification. We developed 1^st centrifuge planetary gearbox for Kemtron.
2004	We completed our 1^st export order of 20 Geared Motors for a paper mill in Bangladesh.
2005	We manufactured a gearbox range for boiling houses across Maharashtra. We also inaugurated a new office in Pune for marketing purposes.
2006	We execute bulk dispatch for the textile & agri industry. We delivered 600+ gearboxes for Textile industry drum washers and agriculture briquetting machines.
2007	We started a new manufacturing unit with the name TGT Pvt. Ltd. a subsidiary of TGT group. This unit was for manufacturing heavy gearboxes. We also produced hoist planetary gearboxes for Compact Hoist.
2008	We completed our 1^st European order from Italy for the application of thread-rolling
2009	We received an eminent order from the National Aluminium Company for Settler Tank.
2010	We fulfilled the order of Siddhanath Sugars for cost-effective foot-mounted planetary mill drives 300 Kw. It was 1^st of its kind in India.
2011	We fulfilled the order of Krishna Athani Sugars for foot-mounted planetary mill drives 750 Kw. We supplied 200 numbers of planetary geared motors to BHEL, Trichy.
2012	We started Top Gear Metals at Kolhapur, a dedicated foundry unit for our castings. We became the 1^st Indian company to manufacture Shaft Mounted Mill drives for Manjra Sugar Mill 175 Kw.
2013	We designed and engineered Crane Duty Gear Boxes.
2014	We created a milestone in the sugar industry by executing 16 turnover projects in 1 year for various sugar companies. We exported gearboxes with 4 Mill Tandem for the entire sugar plant in the Philippines through MERU Industries.
2015	We made a multispeed remotely operated hydraulic tower erection winch that is used for erecting 800-meter height towers. This order was for L&T. We inaugurated Top Gear Corporate Headquarters and R & D Building. We also created a new assembly line at additional MIDC Satara.
2016	We completed the orders for a 2-speed auxiliary gearbox for cranes. We supplied 1000+ gearboxes for mobile cranes.
2017	We completed the order for a hydraulic winch for cranes. This year, we supplied over 1500 products which was the maximum for us in any year.
2018	We developed crane hoists, and planetary concrete mixers were introduced to the concrete mixing industry. A range of cycloid gearboxes were developed and delivered to MBE Coals and Minerals for centrifuge applications
2019	We provided gearboxes for defense winch through Bharat Earth Movers Limited. We started a new venture at Coimbatore to meet the requirements of agro products and machinery.
2020	We supplied various gearboxes for bucket wheel reclaimer at Nevely Lignite (NLC). We completed an export order to Korea for 30-ton winches.